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Circular Anode Cells for Ecoating Paint system
Circular Anode Cells for Ecoating Paint system

Circular Anode Cells for Ecoating Paint system

Price 52000.0 INR/ Piece

MOQ : 1 Piece

Circular Anode Cells for Ecoating Paint system Specification

  • Sealing
  • EPDM/Gasket Seal
  • Inlet Diameter
  • As per design (typically 12 to 2 BSP/NPT)
  • Shape
  • Circular
  • Pressure
  • 0.5 to 3 bar
  • Filter Media
  • Cation Exchange Membrane
  • Outlet Diameter
  • As per design (typically 12 to 2 BSP/NPT)
  • Usage
  • E- coating Paint
  • Product Type
  • Anode Cell
  • Material
  • Stainless Steel
  • Type
  • Membrane Anode Cell
  • Cartridge Style
  • Circular
  • Diameter
  • As per requirement (typically 200mm - 600mm)
  • Efficiency
  • High Current Density, Uniform Coating
  • Width
  • 510 Millimeter (mm)
  • Application
  • Ecoating Paint Systems, Electrophoretic Deposition
  • Weight
  • Varies (Typically 5 to 20 kg as per size)
  • Custom Options
  • Available as per customer specifications
  • Connection Type
  • Flanged/Threaded
  • Membrane Type
  • Cation Exchange (Ion Exchange) Membrane
  • Life Expectancy
  • 3-5 Years under standard conditions
  • Maximum Current Capacity
  • Up to 300 Amps
  • Operating Temperature
  • 10C to 45C
  • Corrosion Resistance
  • High, Suitable for Acidic Paint Baths
  • Surface Finish
  • Polished/Matte based on requirement
  • Maintenance
  • Low, Easy Replacement and Service
  • Mounting Orientation
  • Horizontal or Vertical
  • Compatibility
  • Compatible with all Standard E-Coat Paint Systems
  • Electrolyte Flow Rate
  • Recommended 2 to 8 LPM
 

Circular Anode Cells for Ecoating Paint system Trade Information

  • Minimum Order Quantity
  • 1 Piece
  • Delivery Time
  • 1 Week
 

Circular Anode Cells for Ecoating Paint system About

360 Circular Anode Cells for Enhanced Throw Power in CED Paint Shops / Electrocoating Paint Shops

Product Overview

Upgrade your Electro-deposition efficiency with our Circular Anode Cells. Unlike traditional flat cells that only radiate from one side, our circular design provides 360-degree current emission. This ensures a more uniform electrical field within the paint tank, leading to better paint coverage on complex parts and recesses.

Compact and lightweight, these cells are the preferred choice for modernizing existing paint lines or designing new, high-density CED tanks.

Key Features & Benefits

  • 360 Current Radiation: The cylindrical shape emits lines of flux in all directions, reducing "shadowing" and improving throw power into deep recesses of the car body or component.

  • Greater Active Area: Provides up to 50% more active membrane area compared to a flat cell of the same width, allowing for higher current handling in a smaller footprint.

  • No "Blind Side": Unlike flat cells, there is no back side to collect dirt or sludge, making the circular design inherently cleaner and easier to maintain.

  • Easy Handling: Lightweight and easy for a single operator to install or remove for inspection without heavy lifting equipment.

  • Optimal Anolyte Circulation: The internal circular geometry prevents stagnation pockets, ensuring fresh anolyte constantly flushes the electrode surface.

Technical Specifications

Specification Details
Geometry Circular / Cylindrical Cross-Section
Diameter Options 48mm, 60mm, 76mm (3"), 100mm (4")
Effective Length Custom made (500mm to 6000mm)
Electrode Material SS 316L Seamless Pipe or Titanium Mesh (Ru-Ir Coated)
Membrane High-Selectivity Ion Exchange Membrane
Mounting Vertical (Wall) or Horizontal (Floor) Mounting Clamps
Current Rating Designed for varying Current Densities (Customizable)

Comparison: Circular vs. Flat Cells

Feature Circular Anode Cell Traditional Flat Anode Cell
Radiation Pattern 360 (All directions) 180 (One direction only)
Tank Space Compact (Less space) Bulky (Blocks flow)
Dirt Accumulation Minimal (No blind side) High (Accumulates behind cell)
Installation Fast & Light Heavy & Difficult
Maintenance Low High

Ideal Applications

  • Retrofitting Projects: Replacing bulky flat boxes in older automotive paint lines to increase tank capacity.

  • Complex Part Coating: Ideal for coating chassis, wheel rims, and parts with deep cavities where throw power is critical.

  • Conveyorized Lines: Suitable for both continuous and tactile (dip) lines.

Why Partner With Us?

  • Custom Engineering: We calculate the exact number of cells and active area required based on your tank volume and production speed.

  • Complete Accessories: We supply mounting brackets, anolyte circulation boxes, and rotameters along with the cells.

  • Warranty: Guaranteed membrane life and performance assurance.

Maximize your paint throw power today. Request a technical datasheet now!



Reliable and Efficient Anode Solutions

Our Circular Anode Cells are built for consistent performance in ecoating paint systems, offering uniform coating and high current density. The robust construction and versatile mounting options ensure compatibility with diverse workflows and operational environments. With outstanding corrosion resistance and compatibility with acidic paint baths, these cells reduce downtime and maintenance, supporting efficient, uninterrupted production lines.


Adaptable Design with Lasting Performance

Built to endure, the anode cells feature optional finishes, customizable diameters, and cartridge-style construction for easy handling. The cation exchange membrane enhances operational efficiency while the EPDM/gasket seals and flanged or threaded connections deliver secure, leak-free performance. These units fulfill strict operational requirements, making them ideal for both new installations and replacement scenarios.

FAQ's of Circular Anode Cells for Ecoating Paint system:


Q: How are Circular Anode Cells installed in an E-Coating Paint System?

A: Circular Anode Cells can be mounted both horizontally and vertically, depending on your system configuration. They come with flanged or threaded connection types for secure installation, and their cartridge-style design ensures quick and easy replacement during maintenance.

Q: What is the recommended process for maintaining these anode cells?

A: These cells require minimal maintenance due to their high corrosion resistance and durable stainless steel construction. For optimal lifespan and performance, periodically check seals, electrolyte flow rates (2 to 8 LPM), and ensure the cation exchange membrane remains intact. Replacements are straightforward thanks to the easy service features.

Q: Where can Circular Anode Cells be used?

A: They are suitable for use in all standard E-Coat paint systems, particularly where acidic paint baths are involved. Their adaptable design allows for integration into a variety of industrial and manufacturing ecoating applications requiring high current density and uniform coating.

Q: What are the benefits of using a cation exchange membrane in these anode cells?

A: The cation exchange (ion exchange) membrane provides effective ion transfer, enabling high current density and superior uniformity in coating. This results in more consistent paint deposition with reduced risk of defects, thus improving overall efficiency and product quality.

Q: When should the Circular Anode Cell be replaced?

A: Under standard operational conditions, these anode cells typically have a life expectancy of 3 to 5 years. Replacement may be necessary sooner if there are noticeable drops in current efficiency or physical damage to the membrane or seals.

Q: What custom options are available for these anode cells?

A: Custom solutions are available to suit specific applications, including choices in diameter (typically 200mm - 600mm), surface finishes (polished or matte), and connection types. Contact the manufacturer or supplier to discuss additional requirements for your unique setup.

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